Lumasense-technologies BoilerSpection-SD Bedienungsanleitung

INSTALLATION AND SERVICE MANUAL BoilerSpection™ Model HD • Model SD

BoilerSpection HD/SD Manual Introduction  10 The LumaSense BoilerSpection system uses a specific wavelength of infrared for imaging that enables

BoilerSpection HD/SD Manual Introduction  11 Figure 3: System Block Diagram Image data from multiple BoilerSpection cameras is collected, contro

BoilerSpection HD/SD Manual Introduction  12 Figure 4: BoilerSpection HD Camera Assembly This entire assembly of the camera, lens, and enclosur

BoilerSpection HD/SD Manual Introduction  13 2.3 System Components The LumaSense BoilerSpection system is delivered in separate boxes with the c

BoilerSpection HD/SD Manual Introduction  14 Each camera has its own independently operated retraction system. Included with each is a regulator

BoilerSpection HD/SD Manual Introduction  15 another on the boiler/furnace. The PDE also includes individual circuit breakers for each camera.

BoilerSpection HD/SD Manual Introduction  16 Figure 11: Block diagram of software network architecture The BoilerSpec Web Server View Only appli

BoilerSpection HD/SD Manual Introduction  17 2.4.2 Hardware - Control Room Options Large screen display for control room Large display for user

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BoilerSpection HD/SD Manual BoilerSpection Installation Guide  19 3 BoilerSpection Installation Guide BoilerSpection is an innovative tool helpi

Confidential Information The material contained herein consists of information that is the property of LumaSense Technologies and intended solely for

BoilerSpection HD/SD Manual BoilerSpection Installation Guide  20 While it is not possible to cover all possible installation circumstances, this

BoilerSpection HD/SD Manual BoilerSpection Installation Guide  21  1-2 weeks prior  Pull and terminate communication cables from camera mount

BoilerSpection HD/SD Manual BoilerSpection Installation Guide  22 3.1.3 Preparing the Boiler Select the location on the furnace or boiler where

BoilerSpection HD/SD Manual BoilerSpection Installation Guide  23 Figure 14: Main components in a BoilerSpection Camera and Retraction Device Sy

BoilerSpection HD/SD Manual BoilerSpection Installation Guide  24 To prepare the boiler: 1. After selecting the mounting location, install and/o

BoilerSpection HD/SD Manual BoilerSpection Installation Guide  25 Figure 16: Example of properly mounted air filtration system 3.3 Preparing th

BoilerSpection HD/SD Manual BoilerSpection Installation Guide  26 3.4 Mounting the Camera System In this step, the system will be mounted and ai

BoilerSpection HD/SD Manual BoilerSpection Installation Guide  27 To Mount the Camera and Retract Device: Lift the camera system and slip the wal

BoilerSpection HD/SD Manual BoilerSpection Installation Guide  28 3.5 Making the Connections In order for the BoilerSpection system to operate c

BoilerSpection HD/SD Manual BoilerSpection Installation Guide  29 Figure 21: HD Camera Air Filtration System A. 1” Ball Valve B. 1” Regulator

BoilerSpection HD/SD Manual Contents  iii Contents 1 General ...

BoilerSpection HD/SD Manual BoilerSpection Installation Guide  30 Figure 22: SD Camera Air Filtration System A. ½” Regulator B. Final-Filter C

BoilerSpection HD/SD Manual BoilerSpection Installation Guide  31 3.5.2 Electrical Connections – BoilerSpection HD 1. Connect temporary power t

BoilerSpection HD/SD Manual BoilerSpection Installation Guide  32 3.5.3 Electrical Connections – BoilerSpection SD 1. Connect temporary power t

BoilerSpection HD/SD Manual BoilerSpection Installation Guide  33 3.5.4 Network Connections The Field Switch Enclosure (FSE) provides a central

BoilerSpection HD/SD Manual BoilerSpection Installation Guide  34 2. Connect the other end of the Ethernet cable to the Field Switch Enclosure (

BoilerSpection HD/SD Manual Maintenance  35 4 Maintenance The BoilerSpection™ system is designed to operate continuously in harsh environments,

BoilerSpection HD/SD Manual Maintenance  36 4.1.2 Preventive Maintenance Item Description Tools or Parts Required Maintenance Interval 1 Clean

BoilerSpection HD/SD Manual Maintenance  37 4.5 Ordering Replacement Parts To order replacement parts, contact your local LumaSense Representati

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BoilerSpection HD/SD Manual Troubleshooting  39 5 Troubleshooting 5.1 Lens Symptom Probable Cause Corrective Action Poor image – miss slag bu

BoilerSpection HD/SD Manual Contents  iv 4 Maintenance ...

BoilerSpection HD/SD Manual Troubleshooting  40 Change in image color Accuracy out of spec Contact LumaSense for calibration or evaluation Gra

BoilerSpection HD/SD Manual Troubleshooting  41 5.4 Retraction/Filtration Symptom Probable Cause Corrective Action Immediate retraction Loss

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BoilerSpection HD/SD Manual Principles of Thermal Imaging  43 6 Principles of Thermal Imaging All materials above 0 degrees Kelvin (-273 degrees

BoilerSpection HD/SD Manual Principles of Thermal Imaging  44 6.2 Emissivity Infrared radiation is energy radiated by the motion of electronics,

BoilerSpection HD/SD Manual Principles of Thermal Imaging  45 6.3 Blackbody Radiation Note: A blackbody is a theoretical surface, which radia

BoilerSpection HD/SD Manual Principles of Thermal Imaging  46 , In radiation of a normal object, as the emissivity is (<1) times of the black

BoilerSpection HD/SD Manual Principles of Thermal Imaging  47 In order to obtain the true temperature of an object, it is necessary to obtain the

BoilerSpection HD/SD Manual Principles of Thermal Imaging  48 the blackbody-type source are then measured with the radiation thermometer and the

BoilerSpection HD/SD Manual Principles of Thermal Imaging  49 2. Have no high temperature object behind the measured object, such as the sun shi

BoilerSpection HD/SD Manual General  5 1 General 1.1 Information about the user manual This manual provides important information that can be u

BoilerSpection HD/SD Manual Principles of Thermal Imaging  50 6.8 Emissivity of Various Materials From “Infrared Radiation, a Handbook for Appli

BoilerSpection HD/SD Manual Principles of Thermal Imaging  51

BoilerSpection HD/SD Manual Principles of Thermal Imaging  52

BoilerSpection HD/SD Manual Principles of Thermal Imaging  53

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BoilerSpection HD/SD Manual System Diagrams  55 7 System Diagrams 7.1 BoilerSpection HD System Diagrams Figure 32: BoilerSpection HD Model Dia

BoilerSpection HD/SD Manual System Diagrams  56 7.1.1 HD Borescope Assembly Figure 33: Drawing of HD Borescope Assembly

BoilerSpection HD/SD Manual System Diagrams  57 7.1.2 HD Mounting Plate Drawings Figure 34: Drawing of standard HD weld-on mounting plate

BoilerSpection HD/SD Manual System Diagrams  58 Figure 35: Drawing of typical HD bolt-on mounting plate

BoilerSpection HD/SD Manual System Diagrams  59 7.1.3 HD Air Filtration System Mechanical Drawings Figure 36: HD Air Filtration System Componen

BoilerSpection HD/SD Manual General  6 Operation of an intentional, unintentional, or incidental radiator is subject to the conditions that no ha

BoilerSpection HD/SD Manual System Diagrams  60 Figure 37: HD Air Filtration System Dimensions

BoilerSpection HD/SD Manual System Diagrams  61 Figure 38: HD Air Filtration System Mounting Hole Pattern

BoilerSpection HD/SD Manual System Diagrams  62 7.1.4 HD Retraction System Mechanical Drawings Figure 39: HD Retraction System Components

BoilerSpection HD/SD Manual System Diagrams  63 Figure 40: HD Retraction System Dimensions – Inserted State

BoilerSpection HD/SD Manual System Diagrams  64 Figure 41: HD Retraction System Dimensions – Retracted State

BoilerSpection HD/SD Manual System Diagrams  65 7.2 BoilerSpection SD System Diagrams Figure 42: BoilerSpection SD Model Diagrams  Se

BoilerSpection HD/SD Manual System Diagrams  66 7.2.1 SD Borescope Assembly Drawings Figure 43: SD Dimensions with 18” Borescope Lens Assembly

BoilerSpection HD/SD Manual System Diagrams  67 Figure 44: SD Dimensions with 24” Borescope Lens Assembly

BoilerSpection HD/SD Manual System Diagrams  68 Figure 45: SD Dimensions with 36” Borescope Lens Assembly

BoilerSpection HD/SD Manual System Diagrams  69 7.2.2 SD Mounting Plate Drawings Figure 46: Drawing of standard SD weld-on mounting plate

BoilerSpection HD/SD Manual General  7 1.7 Service Request or Repair Contact LumaSense Technologies Technical Support in case of a malfunction o

BoilerSpection HD/SD Manual System Diagrams  70 Figure 47: Drawing of typical SD bolt-on mounting plate

BoilerSpection HD/SD Manual System Diagrams  71 7.2.3 SD Air Filtration System Mechanical Drawings Figure 48: SD Air Filtration System Compone

BoilerSpection HD/SD Manual System Diagrams  72 Figure 49: SD Air Filtration System Dimensions

BoilerSpection HD/SD Manual System Diagrams  73 Figure 50: SD Air Filtration System Mounting Hole Pattern

BoilerSpection HD/SD Manual System Diagrams  74 7.2.4 SD Retraction System Mechanical Drawings Figure 51: SD Model Retraction Systems 18”

BoilerSpection HD/SD Manual System Diagrams  75 Figure 52: SD Retraction System Components

BoilerSpection HD/SD Manual System Diagrams  76 Figure 53: SD 18” Retraction System Dimensions

BoilerSpection HD/SD Manual System Diagrams  77 Figure 54: SD 24” Retraction System Dimensions

BoilerSpection HD/SD Manual System Diagrams  78 Figure 55: SD 36” Retraction System Dimensions

BoilerSpection HD/SD Manual System Diagrams  79 7.3 Field Switch Enclosure (FSE) Drawings Figure 56: Field Switch Enclosure Assembly Drawings

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BoilerSpection HD/SD Manual System Diagrams  80 Figure 57: Field Switch Enclosure Configuration Wiring (With Circuit Breaker)

BoilerSpection HD/SD Manual System Diagrams  81 Figure 58: Field Switch Enclosure Configuration Wiring (Without Circuit Breaker)

BoilerSpection HD/SD Manual System Diagrams  82 7.4 Power Distribution Enclosure (PDE) Drawings Figure 59: Power Distribution Enclosure Assembl

BoilerSpection HD/SD Manual System Diagrams  83 Figure 60: Power Distribution Enclosure Electrical Schematic

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BoilerSpection HD/SD Manual Appendix  85 8 Appendix Specifications Infrared Imaging Camera and Lens Resolution 320 x 240 pixels Wavelength 3.

BoilerSpection HD/SD Manual Appendix  86 8.2 Table of Figures Figure 1: Pendant Section Inside a Coal-Fired Boiler monitored using the BoilerSp

BoilerSpection HD/SD Manual Appendix  87 Figure 52: SD Retraction System Components ...

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BoilerSpection HD/SD Manual Index  89 9 Index A Air Connections 28 Air Filtration System 24, 59, 71 Appendix 85 Automatic Retraction System 13 B

BoilerSpection HD/SD Manual Introduction  9 2 Introduction Figure 1: Pendant Section Inside a Coal-Fired Boiler monitored using the BoilerSpect

BoilerSpection HD/SD Manual Index  90 SD Retraction System Mechanical Drawings 74 Service Request or Repair 7 Setup and Configuration 34 Shipment